A Closer Look at the High Capacity MAP Granulation Line

Making MAP Fertilizer Easier Than You Think

Modern farming depends heavily on reliable fertilizer supply. For producers who want stable output and consistent quality, a high capacity MAP granulation line offers a smart and practical solution. This type of production line is designed to handle large volumes while keeping the process simple, smooth, and easy to manage.

Instead of complicated steps and heavy manual work, everything flows in a clear order—from raw material feeding to final packaging. That’s why many fertilizer factories see the high capacity MAP granulation line as a natural upgrade when expanding production.

Starting Right: Accurate Material Feeding

Every good product starts with correct input. In this production line, raw materials are added through a dynamic batching system. It measures each material automatically based on a preset formula.

In a high capacity MAP granulation line, this step helps avoid quality problems caused by uneven material amounts. It also allows the whole line to run continuously, reducing downtime and labor pressure.

Breaking Materials Down to Fine Powder

After weighing, materials are sent to a vertical crusher. Large blocks are broken into fine powder so they are easier to process later.

Fine materials are especially important in a high capacity MAP granulation line. Even powder leads to better mixing and stronger granules. The crusher works steadily and can handle high output without frequent stopping.

Mixing for Consistent Results

Once crushed, the powder enters a twin-shaft mixer. This machine blends all materials evenly so every part of the mix is the same.

Good mixing ensures that each granule has similar nutrient content. In a high capacity MAP granulation line, this consistency improves both product performance and customer trust.

Forming Granules with Simple Pressure

Granulation is where powder becomes fertilizer. The mixed material goes into a double-roller granulator, where it is pressed into small, solid granules.

This method is simple and effective. The granules created in a high capacity MAP granulation line are strong, evenly shaped, and ready for drying without extra steps.

Drying and Cooling for Storage Safety

Fresh granules still contain moisture and heat. A rotary dryer removes excess water, and then a cooling system lowers the temperature.

These steps in a high capacity MAP granulation line help prevent clumping and make the fertilizer easier to store and transport. Proper drying and cooling also extend product shelf life.

Screening for a Clean Final Look

After cooling, granules pass through a drum screening machine. It separates finished granules from those that are too large or too small.

Oversized granules are crushed and reused, while small particles go back for reprocessing. This recycling process inside a high capacity MAP granulation line reduces waste and keeps product size uniform.

Packing That Keeps Up with Production

The last step is packing. Automatic packing machines weigh and fill fertilizer bags quickly and accurately.

A high capacity MAP granulation line connects production directly to packaging, saving time and labor. Different bag sizes can be used to match different market needs.

One Line, Many Machines Working Together

What makes this system effective is how well each machine connects to the next. From batching and crushing to mixing, granulating, drying, screening, and packing, the high capacity MAP granulation line works as one smooth unit.

This kind of setup is ideal for factories that value steady output, simple operation, and long-term reliability.

Why We at LANE Build Production Lines This Way

At LANE, we have been manufacturing fertilizer machinery in China for over 20 years. Our experience helps us understand what fertilizer producers really need—not just machines, but complete working solutions.

We design each high capacity MAP granulation line based on actual production goals. Our company handles design, manufacturing, installation, and long-term service. From daily operation support to future upgrades, we stay involved.

All our equipment follows ISO 9001 and CE quality standards. Whether our customers focus on MAP fertilizer, NPK products, or organic fertilizers, we work closely with them to keep their production running smoothly.

Final Thoughts: Simple Structure, Reliable Output

A high capacity MAP granulation line turns complex fertilizer production into a clear and manageable process. Each step is easy to understand, easy to operate, and designed for stable performance.

With LANE’s experience and full support, producers can focus on growth instead of technical problems. Choosing a high capacity MAP granulation line means choosing efficiency, consistency, and confidence for the future.

For more details, please feel free to contact us.

Henan Lane Heavy Industry Machinery Technology Co., Ltd.

Email: sales@lanesvc.com

Contact number: +86 13526470520

Whatsapp: +86 13526470520